Engine Hardware List (87 944 Turbo)

I made the list below using data from the workshop manuals or from measurements of hardware from my own engine. The list is not complete and is based on my own descriptions of some parts. The list is meant primarily as  a list of hardware rather than an assembly guide so please use it for its intended purpose an rely on the workshop manuals as the authorative reference. 

The hardware in this pic is about 70% of the hardware in the list below. It cost me $45 from a specialist fastener outfit and I used stainless steel fasteners for much of the replacements.

SATX HOME    Metric Hardware Info  

 

ITEM				SIZE	QTY	COMMENTS 			SEAL WITH	Torque 1	Torque 2
Water pump					bracket on 1 bolt 
						see p 19-4			Gasket		
Nuts				m6	4				
Bolt				m6x70	1				
bolt				m6x35	7				
Turbo thermostat bolts		M6x17	2					loctite 		
Coolant pipe-block connector	M8x35	2				
connector adapter		M8x30	2	(socket head wont fit)			
Rear coolant-block elbow	M8x20	2					gasket		
Oil filter assembly				Align bore of Oil valve - 	gasket / Curil T 
										in groove & sealing 
										ring (p17-7)		
Bolt				M8x25	4				
Oil filter heat shield		M8x20	2				
Oil Pump					Seal housing insert 
						with 574 - put shaft 
						seal on shaft before 
						belt drive pulley 
						thrust wsher. Align 
						surface with cranckase 
						upper section before 
						tightning bolts.		574		
bolt				M6x45	4				
bolt				M6x55	2				
bolt				M6x35	3				
bolt				M6x40	1				
bolt				M10x45	1				
Oil Filler - bolts		M8x20	3				
Oil baffle bolts		M5x12	7					Loctite 270		
Sump						
Bolt				M6x25	18	sequence on P17-13				3ft	6ft
Bolt				M6x50	4	sequence on P17-13				3ft	6ft
Oil Pickup			See p 17-5			
Dipstick tube									loctite 638 or 574		
Crank sprocket bolts		M6x25	4				
Cam housing					Gasket has a TOP marking	gasket		
Cover retaining bolts		M8x35	15	 Order (6 internals)from Porsche   
						- non removable washers				20ft	
Rear lifting bracket		M6x22	3	 				gasket		
Cam sprocket housing		m6x30	3	 	
				m4x6	1	rotor retaining screw		loctite 221		
				m5x10	1	rotor shaft retaining screw	loctite 221		
				m10x65	1	polygon head bolt			
Balance shaft cover Turbo side			Align halves with end cap in 
						place, p13-44i			574 on face see p 13-44i
BS end bolt			M10x35	1	Optimolly HT on shaft 
						for sproket			loctite 574  	45nm
BS end cap bolts		M8x35	3			see p 13-44i
cover bolts			M8x55	4			see p 13-44i
cover bolts			M6x50	8			see p 13-44i
cover bolts			M6x42	2			see p 13-44i
BS end cap bolts		M8x35	3			
Balance shaft cover header side			Align halves with end cap in 
						place, p13-44i			574 on face	see p 13-44i
BS end bolt			M10x35	1	Optimolly HT on shaft for 
						sprocket			loctite 574 	45nm
BS end cap bolts		M8x35	3			see p 13-44i
cover bolts			M8x65	4			see p 13-44i
cover bolts			M6x50	8			see p 13-44i
cover bolts			M6x42	2			see p 13-44i
BS endcap bolts			M8x60	3			
BS eccentric nuts		M10	2	 
Rear timing belt cover bolts	M6x50	2			
Balnce shaft tensioner NUTS	M8	3	  
Clutch Bell Housing		M12x50	2			
Engine mount bracket Exh side	M10x55	2			
				M10x45	2			
Engine mount bracket Turbo side	M10x55	3			
				M10x45	1			
Down pipe - block			
Turbo Mount			M8x35	1	Allen head socket
				M8 long	1	
Power steering pump		M8x45		
Locknut				M8		
AC - front hanger		M10x55 	1	 
Rear hanger			M8x50	1	
Locknut				M10	1	
AC refrig pipe connectors	M8x30	2	
Alternator			M8	1	locknut
Alternator bracket		M10x55	1	 
				M10 	1	Locknut
Alt Brkt to block		M10x50	2	
Alt Brkt to block		M10x80	2	
Inlet manifold			M8x35	8	   
manifold support bracket base	M8x20	1	
Manifold-supt bracket -
  base/downpipe support		M8x30	1	
Manifold-supt bracket top	M6x25	2	
 

Hardware price guide (before tax) (Small quantities)


 
Stainless Steel	$$	Yellow Zinc	$$
			
			M6 20		0.175
			M6 25		0.19
			M6 70		0.52
M6 LOCKNUT		M6 LOCKNUT	
M6 WASHER		M6 WASHER	0.02
			
M8 12		0.24	M8 12	
M8 16		0.24	M8 16	
M8 20		0.27	M8 20		0.24
M8 25		0.34	M8 25		
M8 30		0.44	M8 30		0.26
M8 35		0.5	M8 35	
M8 45			M8 45		0.31
M8 45			M8 45		0.31
M8 50			M8 50		0.35
M8 55			M8 55		0.54
M8 60		1.05	M8 60	
M8 LOCKNUT	0.2	M8 LOCKNUT	0.04
M8 WASHER	0.03	M8 WASHER	0.02
M10 40			M10 40	
M10 45		0.96	M10 45		0.44
M10 50			M10 50	
M10 55		1.47	M10 55		0.65
M10 60			M10 60	
M10 65			M10 65	
M10 70			M10 70	
M10 75			M10 75	
M10 LOCKNUT		M10 LOCKNUT	
M10 WASHER		M10 WASHER	
			M12 80	1.57
 

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